Preformed Ground Wire Tension Set | ADSS Dead-End Guy Grip Clamp | ADSS Cable Fittings

Preformed Ground Wire Tension Set | ADSS Dead-End Guy Grip Clamp | ADSS Cable Fittings

  • Key Features

    • Preformed helical dead-end design for uniform stress distribution

    • Achieves up to 100% conductor RBS

    • No tools required for installation

    • High corrosion resistance for outdoor environments

    • Color-coded for easy identification and correct installation

    • Suitable for steel strand, ACSR, and ADSS applications

    • Vibration-resistant and fatigue-reducing structure

Category: Tags: , , , , , ,

Telexc Helical Tension Clamps are designed for secure dead-end termination of OPGW and ADSS cables in overhead power and communication networks. The system combines preformed dead-end grips with structural reinforcing armor rods to provide effective load transfer while protecting the cable from mechanical damage.

The specially designed armor rods provide cushioning and stress distribution, ensuring that no undue stress is applied to the OPGW or ADSS cable. This design significantly enhances cable system reliability and ensures long service life under continuous tensile and environmental loads.

Helical Tension Sets are mainly used for cables with Rated Tensile Strength (RTS) up to 160 kN, installed on terminal poles/towers, tension poles, corner poles/, and continuation structures.

A complete Telexc OPGW Helical Tension Set includes:

  • Preformed Dead-End Grip (Aluminum alloy / Aluminum-clad steel)

  • Structural Reinforcing (Armor) Rods

  • Thimble, Shackles, Parallel Plates

  • Supporting fittings

  • Grounding wire clamp (supplied together; not installed directly on armor rods or dead-end)

International Standard Compliance

  • ASTM A475 – Zinc-coated steel wire

  • ASTM A855 – Zinc-Aluminum alloy coating

  • BS 183

  • DL/T 763-2001

  • ISO 9001 / 14001 /45001

Types Available

  • Guy Wire Dead-End Grips: Used for pole guying in power and communication lines; suitable for steel strand guy wires.

  • Preformed Ground Wire Dead Ends: Designed for overhead ground wire termination in transmission and distribution systems.

  • Preformed Dead Ends for OPGW / ACSR / ADSS: Suitable for ACSR conductors and ADSS/OPGW cable applications where high mechanical holding is required.

Construction & Materials

  • Shackle
    Hot-dip galvanized steel; connects to a fastening clamp on tension poles or towers.

  • Parallel Plate
    Hot-dip galvanized steel; connects the thimble and U-shackle.

  • Thimble
    Hot-dip galvanized cast steel; installed at the bend of the preformed dead end to protect the cable and provide a secure connection point.

  • Armor Rods (Structural Reinforcing Rods)
    Manufactured from aluminum-clad steel wires with internal emery particles to increase friction. Supplied in multiple subsets to reduce misalignment and speed up installation. Rod ends are outward-bent to prevent stress concentration on the cable.

  • Preformed Dead-End Grip
    Made from aluminum-clad steel wire with internal abrasive coating. The helical structure provides high gripping strength while reducing side pressure and eliminating point loading.

  • Identification: Factory color code and product label

Installation Guide

  1. Identify the color code on the preformed rods and match it with the cable marking.

  1. Install the armor rods first to reinforce and protect the cable.

  2. Insert the thimble into the bend of the preformed dead-end grip.

  3. Wrap the short leg of the dead-end grip first, followed by the long leg.

  4. Continue wrapping manually until the grip is fully seated on the cable.

  5. Verify correct installation through visual inspection.

  6. No special tools or training are required.

Table 2-1: TX Series Preformed Ground Wire Tension Set

 

TX Model No. Applicable Wire Diameter (mm) Reference Length (L) in mm Approx. Weight (kg) Identification Color
TX-NL-25/G 6.60 635 0.20 Yellow
TX-NL-35/G 7.65 – 7.95 711 0.30 Black
TX-NL-50/G 8.95 – 9.30 901 0.50 Orange
TX-NL-55/G 9.60 889 0.53 Red
TX-NL-70/G 10.82 – 11.10 1016 0.80 Green
TX-NL-80/G 11.40 1170 0.96 Black
TX-NL-90/G 12.00 980 0.81 Red
TX-NL-95/G 12.50 1333 1.70 Orange
TX-NL-100/G 13.00 1333 1.70 Yellow
TX-NL-120/G 14.00 1460 2.20 Yellow

Notes:

  • Designed for galvanized steel stay wire and ground wire applications

  • Capable of achieving up to 100% Rated Breaking Strength (RBS) of the conductor

  • Color coding supports correct installation and easy visual inspection

Table 2-2: TX Series Preformed Tension Set (ACSR / ADSS Option)

TX Model No. Conductor Diameter Range (mm) Typical Application Reference Length (L) in mm Weight (kg) Color Code
TX-AWDE-1110 6.01 – 6.28 ACSR / ADSS 610 0.20 Yellow
TX-AWDE-1116 7.68 – 7.95 ACSR / ADSS 650 0.20 Black
TX-AWDE-1122 9.64 – 10.01 ACSR / ADSS 800 0.50 Orange
TX-AWDE-1126 11.24 – 11.66 ACSR / ADSS 940 1.00 Yellow
TX-AWDE-1170 13.09 – 13.61 ACSR / ADSS 1190 1.50 Red
TX-AWDE-1175 15.55 – 16.13 ACSR / ADSS 1370 1.50 Yellow
TX-AWDE-1178 17.43 – 18.08 ACSR / ADSS 1550 3.00 Red
TX-AWDE-1180 18.83 – 19.61 ACSR / ADSS 1800 3.70 Yellow

Notes:

  • Suitable for ACSR conductors and ADSS cables applications

  • Manufactured using aluminum-bonded steel for corrosion protection

  • Additional sizes and configurations are available upon request

Applications

1. Power Utility Sector

Guy grips are widely used in power transmission and distribution networks for dead-end termination of overhead conductors and ground wires. They ensure secure mechanical connections between poles, towers, anchor rods, and associated line hardware.

2. Communication & Telecom Industry

Guy grips are used for anchoring guy wires, fixing antennas, and terminating messenger wires on communication poles and towers. They also provide reinforcement and dead-end fixing for ADSS and other optical fiber cables.

3. Transportation & Railway Sector

In transportation infrastructure, guy grips are applied for securing overhead lines, scaffolding supports, and protective barriers. They are also used in railway electrification systems for reliable anchoring of overhead and grounding wires.

4. Construction Industry

Guy grips support temporary and permanent structural stabilization, including bracing systems, reinforcement applications, and anchoring of tensioned steel wires used in building and infrastructure projects.

5. Industrial & Machine Manufacturing

In industrial applications, guy grips are used in steel wire rope assemblies for cranes, lifting equipment, and industrial spring systems, ensuring safe load transfer and reliable equipment operation.

Typical Applications

  • Overhead ground wire (OPGW/earth wire) dead-end termination

  • Guy wire anchoring for utility poles and transmission towers

  • ADSS cable dead-end fixing

  • Power transmission and distribution lines

  • Telecom networks and railway electrification systems

Product Advantages

    • Uniform stress distribution along the cable

    • Up to 100% Rated Breaking Strength (RBS) of the conductor

    • Eliminates joints, welding, or splicing

    • Tool-free and fast installation

    • Reduced installation errors and labor time

    • Excellent corrosion resistance

    • Long service life under harsh environmental conditions

    • Suitable for OPGW, ADSS, ACSR, ground wires, and guy wires

Frequently Asked Questions (FAQs) – Guy Wires & Guy Grip Dead Ends

Q1. What is a guy wire?

A guy wire is a tensioned cable used to stabilize poles, towers, and masts by counteracting lateral loads such as wind, conductor tension, or unbalanced forces.

Q2. Why is it called a guy wire?

The term originates from the French and Dutch word “gei”, meaning a rope used to steady ships. The same concept applies to stabilizing vertical structures.

Q3. What are the common types of guy wire fittings?

Guy wire systems typically include:

  • Shackles

  • Turnbuckles

  • Thimbles

  • Guy clamps

  • Guy grip (dead-end grips)

Q4. What is a guy grip (dead-end grip)?

A guy grip, also known as a preformed dead-end grip, is a helically formed wire fitting designed to securely terminate guy wires, conductors, or ground wires. It distributes tensile load evenly along the wire without damaging the conductor.

Q5. How does a guy grip work?

The guy grip is installed by manually wrapping its preformed helical legs around the conductor or guy wire. Once applied, the grip tightens under tension, creating a strong, slip-free mechanical connection. The closed loop connects to an anchor rod, thimble, or insulator.

Q6. What materials are used for Telexc guy grips?

Telexc guy grips are manufactured from:

  • Hot-dip galvanized steel wire

  • Aluminum wire

  • Aluminum-clad steel wire

Preformed grips are typically made from the same material as the conductor to prevent galvanic corrosion.

Q7. What span distances are supported?

Guy grips are available for various span ranges, such as:

  • 0–100 m

  • 101–200 m

  • 201–300 m

  • 301–400 m and above

For spans exceeding 200 m, designs may include inner and outer rods. Color coding (yellow, red, green, blue, black, orange) is used for easy size identification.

Q8. What hardware accessories are used with guy grips?

Guy grips are commonly used with:

  • Thimbles

  • U-shackles

  • Extension links

  • Straps

  • Anchor rods

  • Insulators

They are suitable for conductor gripping, grounding wire termination, and optical fiber applications.

Q9. What is the difference between a guy clamp and a guy grip?

  • Guy Clamp: A mechanical device with bolts used to secure and tension guy wires; allows adjustment but may cause stress concentration.

  • Guy Grip: A preformed helical fitting that terminates the wire by evenly distributing load along its length, offering higher reliability and reduced maintenance.

Q10. What are the advantages of guy grips?

  • Tool-free and quick installation

  • High holding strength (up to 95% of conductor breaking strength)

  • Uniform stress distribution

  • Low maintenance and inspection requirements

  • Long service life and corrosion resistance

  • Compliance with international standards

Q11. Are there any limitations of guy grips?

Potential limitations include:

  • Limited post-installation adjustment

  • Requirement for correct size selection

  • Environmental exposure considerations

  • Load and wire-size compatibility limits

These can be mitigated through proper design selection and installation practices.

Q12. What types of dead-end grips does Telexc offer?

  • Guy Wire Dead-End Grips

  • Preformed Ground Wire Dead Ends

  • Conductor & Messenger Wire Preformed Grips

Q13. Is a guy grip a tension or suspension fitting?

A guy grip is a tension (dead-end) fitting, designed to transfer full mechanical load.

Q14. Are special tools required for installation?

No. Telexc preformed guy grips are designed for manual installation without tools.

Q15. Can guy grips be used with ADSS and ACSR conductors?

Yes. Selected Telexc models are suitable for ADSS, ACSR, ground wires, and messenger wires, subject to correct sizing.

Q16. How can a correct installation be verified?

Proper installation can be confirmed visually by checking:

  • Correct lay direction

  • Full wrap of helical legs

  • Proper seating of the grip loop

No special gauges are required.

Q17. Is customization available?

Yes. Telexc offers OEM and customized designs based on conductor type, span length, mechanical load, and project-specific requirements.

Our Services

  • Rich experience in ODM & OEM production

  • Excellent one-stop solution for telecom and power hardware

  • High-quality precision casting and forging capabilities

  • Factory-direct pricing with fast delivery

  • Strict quality control and inspection at every stage

  • Warm welcome to visit our factory for cooperation opportunities

About Us

Telexc is a high-tech enterprise specializing in the manufacturing of hardware equipment for the telecommunications and electric power sectors. With production and sales centers in Tianjin and Hebei, China, our products are successfully operating in over 30 countries and have been trusted in power systems for more than 20 years. We are an approved and certified supplier to major telecom companies worldwide and have earned excellent references from numerous utility departments. Our facilities are equipped with modern machinery, advanced testing equipment, and a skilled engineering team.

Telexc is certified under:

  • ISO 9001 (Quality Management)

  • ISO 14001 (Environmental Management)

  • ISO 45001 (Occupational Health & Safety)

With innovation, reliability, and customer satisfaction at our core, Telexc continues to lead the way in transmission and telecommunication line hardware manufacturing.

Why Choose Telexc

  • Proven supplier for global EPC and utility projects

  • Strict incoming and final quality inspection

  • OEM and custom sizing support

  • Complete tender documentation available

  • Competitive pricing with consistent quality

Related products