10 kV Insulation Piercing Grounding Clamp (JJCD Series)
10 kV Insulation Piercing Grounding Clamp (JJCD Series) - Image 2
10 kV Insulation Piercing Grounding Clamp (JJCD Series) - Image 3

10 kV Insulation Piercing Grounding Clamp (JJCD Series)

Key Features – JJCD 10 kV:

  • Conductor Range: Main 25–240 mm² / Branch 25–240 mm²

  • Tightening Torque: The Fuse nut ensures precise shear torque

  • Service Condition: 400/600V, 50/60Hz, -10°C to 55°C

  • Suitable for Aluminum and Copper Conductors

  • Voltage Rating: 10 kV

  • Waterproof and UV-Resistant Design

  • Captive Flexible End Caps for Reliable Sealing

  • Shear-Head Bolts Ensure Correct Tightening Torque (1 or 2 bolts depending on model)

  • Maintenance-Free and Corrosion-Resistant

  • Operating Temperature: -55°C to +55°C

  • Installation Temperature: -20°C to +55°C

  • Compatible with XLPE, PE, or PVC Insulated Conductors

  • Can Be Installed on an Energized Main if Not Under Load

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The JJCD 10 kV Insulation Piercing Grounding Clamp is designed for reliable grounding and temporary electrical inspection on overhead insulated conductors. Its insulation-piercing design allows the contact teeth to penetrate both main and branch conductor insulation simultaneously without stripping, ensuring safe, fast, and secure electrical connections. Suitable for both aluminum and copper ABC conductors, it guarantees precise torque installation via shear-head bolts.

Standard Compliance: NFC 33-020, ANSI C119.5, IEC 61284, EN 50483-4, IRAM2435

 

Construction & Materials:

Piercing Blades
• Tin-plated high-conductivity copper or aluminium alloy
• Provides reliable, low-resistance piercing contact

Connector Body
• Thermoplastic polyamide 66 (PA66) reinforced with fiberglass
• High mechanical strength, UV-resistant, flame-retardant, and weatherproof

Connecting Bridge
• Tinned copper, tinned brass, or aluminium
• Ensures stable electrical continuity for Cu–Cu, Al–Al, or Cu–Al combinations

Sealing & Environmental Protection
• Flexible PVC sealing caps for complete watertight protection
• Internal silica-gel grease prevents moisture entry and improves long-term reliability

Hardware Assembly
• Bolts: Hot-dip galvanized steel, Grade 8.8
• Washer and Nut: Hot-dip galvanized steel
• Fuse Nut: High-strength zinc alloy for controlled torque shearing

Performance & Reliability

• Rated for 10 kV overhead insulated systems
• UV-resistant, glass-fiber-reinforced polymer body
• Bimetallic contact teeth suitable for both aluminum and copper conductors
• Watertightness tested at 6 kV for 30 minutes under water
• Safe live-line installation using potential-free shear-head bolts
• Corrosion-resistant hardware ensures long-term reliability
• Designed to maintain stable electrical contact under mechanical and thermal stress

Installation Guide (JJCD Grounding Series)

  1. Prepare the Conductor
    • Ensure the insulated conductor is clean and free from surface contaminants.
    • No stripping of insulation is required.

  2. Open the Clamp
    • Loosen the bolts until the conductor can be inserted freely into the connector slot.
    • Verify that the earthing ring (for 10 kV models) is properly aligned.

  3. Insert the Conductor
    • Position the main insulated conductor inside the clamp channel.
    • Ensure the cable is fully seated and correctly aligned with the piercing blades.

  4. Tighten the Bolts
    • Begin tightening the bolts evenly using a suitable wrench.
    • Continue tightening until the shear-head bolts break off automatically, indicating correct torque application.

  5. Verify Contact and Sealing
    • Ensure the clamp is fully closed and the piercing blades have established proper electrical contact.
    • Confirm that sealing caps are securely in place to maintain waterproofing.

  6. Final Safety Check
    • Inspect the connection for proper alignment, tightness, and insulation integrity.
    • Ensure grounding leads and accessories are attached according to system requirements.

  7. Commissioning
    • Once installation is confirmed, the grounding clamp is ready for operational use in temporary grounding, maintenance work, or system inspection.

JJCD 10 kV Insulation Piercing Grounding Clamp by Telexc is reliable, waterproof, UV-resistant, for ABC lines, safe live-line installation, and long-lasting.

Technical Parameters (10 kV)

 

Technical Parameters (10 kV)

Model Equivalent Model Voltage (kV) Wire Range (mm²) A (mm) B (mm) H (mm) Current (A) Bolts Piercing Depth (mm)
TX10-95/25 (Small) Small Type 10 25–95 154 120 110 276 1 3–4
TX10-95/25 JJCD10-95-25 10 25–95 144.5 140 92.5 257 2 4–5
TX10-120/35 JJCD10-120-35 10 35–120 148 120 86 316 2 4–5
TX10-185/95 JJCD10-95-185 10 95–185 152 140 112.5 476 2 4–5
TX10-240/150 JJCD10-150-240 10 150–240 160 140 112.5 476 2 4–5

Distribution Line Grounding Clamps (10 kV)

Model

Equivalent Model

Voltage (kV)

Wire Range (mm²)

A (mm)

B (mm)

H (mm)

Current (A)

Bolts

Piercing Depth (mm)

TX10-95/25 (Matched)

Small Type (Matched)

10

25–95

148

138

86

316

1

3–4

TX10-95/25 (Matched)

JJCD10-95-25 (Matched)

10

25–95

148.5

140

98

257

2

4–5

TX10-120/35 (Matched)

JJCD10-120-35 (Matched)

10

35–120

154

138

110

276

2

4–5

TX10-185/95 (Matched)

JJCD10-95-185 (Matched)

10

95–185

152

140

113

476

2

4–5

TX10-240/150 (Matched)

JJCD10-150-240 (Matched)

10

150–240

160

140

113

476

2

4–5

 

Applications (Telexc JJCD 10 kV Grounding Clamp)

Telexc JJCD Series grounding clamps are engineered for secure, fully insulated grounding connections in 1 kV and 10 kV overhead distribution systems. They provide safe temporary earthing, fault protection, and inspection capabilities across diverse utility environments:

10 kV Overhead Distribution Lines
• Offers reliable grounding points for insulated ABC conductors during maintenance, repairs, or system isolation.

Temporary Electrical Inspection and Testing
• Enables safe, stable test grounding when performing diagnostics, inspections, or system verification.

Utility Maintenance and Emergency Operations
• Facilitates rapid grounding during fault clearing, planned outages, or troubleshooting activities.

Substation and Pole-Top Grounding Work
• Supports safe earthing on poles, transformers, switches, and connection points requiring secure temporary grounding.

Industrial and Commercial Power Networks
• Ideal for grounding insulated feeder cables in industrial plants, commercial buildings, and infrastructure networks.

Safety Protection in Live-Line Environments
• Ensures consistent grounding without stripping conductor insulation, enhancing operator safety during energized operations.

Product Advantages – JJCD 10 kV Grounding Clamp

Quick Grounding Connection
• Enables fast, secure grounding without stripping conductor insulation, ensuring safe and efficient installation during maintenance or testing.

Stable Mechanical and Electrical Performance
• Optimized bolt design provides consistent grounding pressure, delivering reliable, low-resistance contact for both 1 kV and 10 kV systems.

Enhanced Operational Safety
• Fully insulated, waterproof construction prevents accidental contact with energized components, supporting safe grounding in live-line environments.

Corrosion-Resistant, Long-Life Materials
• Tin-plated copper/aluminum blades and reinforced PA66 body ensure durability, oxidation resistance, and stable performance in harsh conditions.

UV-Resistant and Weatherproof Design
• Engineered to withstand sunlight, rain, humidity, and temperature variations for reliable long-term outdoor use on distribution networks.

Maintenance-Free Grounding Solution
• Designed for repeated field use without performance degradation, reducing operational downtime and lowering long-term maintenance costs for utility crews.

FAQs – JJCD 10 kV Insulation Piercing Grounding Clamp

Q1: What types of conductors are compatible with the JJCD 10 kV IPC?
A1: It is compatible with insulated aluminum and copper conductors commonly used in ABC (Aerial Bundled Cable) systems for power distribution.

Q2: Can the JJCD 10 kV clamp be installed on live lines?
A2: Yes, it can be safely installed on energized mains provided that the line is not under load.

Q3: Does the connector require stripping of cable insulation?
A3: No, the insulation piercing design allows direct connection without stripping the main or tap line insulation.

Q4: How is a secure electrical contact ensured?
A4: The shear-head bolts control the torque precisely. The teeth penetrate the insulation and shear off once proper contact pressure is achieved.

Q5: Is the JJCD 10 kV IPC waterproof and corrosion-resistant?
A5: Yes, the connector body is fully insulated, UV-resistant, and includes sealing grease and end caps to prevent moisture ingress and corrosion.

Q6: What standards does the JJCD 10 kV series comply with?
A6: It meets IEC 61284, EN 50483, IRAM2435, and NFC 33-020 standards for electrical safety and performance.

Q7: What is the recommended service condition for this connector?
A7: Designed for 400/600 V, 50/60 Hz systems, with operating temperatures from -10 °C to +55 °C.

Our Services

  • Rich experience in ODM & OEM production

  • Excellent one-stop solution for telecom and power hardware

  • High-quality precision casting and forging capabilities

  • Factory-direct pricing with fast delivery

  • Strict quality control and inspection at every stage

  • Warm welcome to visit our factory for cooperation opportunities

About Us

Telexc is a high-tech enterprise specializing in the manufacturing of hardware equipment for the telecommunications and electric power sectors. With production and sales centers in Tianjin and Hebei, China, our products are successfully operating in over 30 countries and have been trusted in power systems for more than 20 years. We are an approved and certified supplier to major telecom companies worldwide and have earned excellent references from numerous utility departments. Our facilities are equipped with modern machinery, advanced testing equipment, and a skilled engineering team.

Telexc is certified under:

  • ISO 9001 (Quality Management)

  • ISO 14001 (Environmental Management)

  • ISO 45001 (Occupational Health & Safety)

With innovation, reliability, and customer satisfaction at our core, Telexc continues to lead the way in transmission and telecommunication line hardware manufacturing.

Why Choose Telexc JJCD Series for 10 kV Insulation Piercing Grounding Clamps

Reliable Grounding Performance
Engineered for secure, low-resistance grounding connections on LV insulated conductors, ensuring dependable network protection.

True No-Strip Technology
Direct insulation piercing without cutting or stripping cable insulation, reducing installation time and minimizing the risk of errors.

Consistent, Controlled Torque
Calibrated shear-head bolt guarantees uniform tightening for stable, long-lasting electrical contact.

High Safety Assurance
Fully insulated, waterproof housing prevents accidental contact with live parts and maintains electrical safety in all conditions.

Durable Bimetal Construction
Tin-plated copper/aluminum teeth ensure strong conductivity and full compatibility with both copper and aluminum conductors.

Weather and UV Resistant
UV-stable, flame-retardant materials withstand heat, moisture, and corrosion, making it ideal for outdoor installations.

Low Maintenance and Long Service Life
Designed for maintenance-free operation, reducing downtime, operational effort, and lifecycle costs.

Trusted Compliance
Manufactured according to international standards: NFC 33-020, ANSI C119.5, IEC 61284, EN 50483-4, and IRAM 2435.

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