Low Voltage Insulation Piercing Connector LVN Series (Main 6–25 mm² / Branch 6–25 mm²)
Low Voltage Insulation Piercing Connector LVN Series (Main 6–25 mm² / Branch 6–25 mm²) - Image 2

Low Voltage Insulation Piercing Connector LVN Series (Main 6–25 mm² / Branch 6–25 mm²)

Key Features

  • No need to strip cable insulation before installation

  • Waterproof, UV-resistant, and corrosion-proof design

  • PA66 fiberglass-reinforced body for mechanical strength

  • Zinc alloy shear-head bolt ensures constant pressure and reliable torque

  • Copper/Aluminium contact teeth for Cu–Cu, Al–Al, or Cu–Al compatibility

  • High insulation strength up to 12 kV

  • Safe for installation on energized mains (not under load)

  • Compact and lightweight structure for easy handling

  • Fully tested under NFC 33 020, ANSI C119.5, EN 50483-4 standards

Category:

The TX-IPC-LVN-01 Low Voltage Insulation Piercing Connector, also called Low Voltage Cable Connector Conductor Range (Main 6–25 mm² / Branch 6–25 mm²), is designed for quick, reliable, and maintenance-free electrical connections in low-voltage distribution systems. It ensures perfect electrical contact between insulated aluminium or copper conductors without the need to strip insulation. The PA66 fiberglass-reinforced thermoplastic housing provides excellent UV, aging, and corrosion resistance, making it suitable for both indoor and outdoor installations.

Equipped with a shear-head bolt, it guarantees precise tightening torque and consistent pressure during installation. Its waterproof sealing system prevents moisture ingress, ensuring long-term stability and performance even in harsh environmental conditions. This Low Voltage Cable Connector is ideal for low-voltage aerial bundled cables (ABC), street lighting, and residential power networks.

Standard: NFC 33 020, ANSI C119.5, EN 50483-4

Construction & Materials:

  • Body: PA66 Fiberglass Reinforced Thermoplastic,  High-strength, UV-resistant thermoplastic for durability and insulation.

  • Teeth: Tinned copper alloy/ Copper/Aluminium Teeth for excellent conductivity and corrosion resistance.

  • Bolts: Hot-dip galvanized or stainless steel with Zinc Alloy Shear Head for torque control.

  • Sealant: Pre-filled waterproof grease ensures a watertight connection and corrosion protection.

  • End Cap: Integrated PVC Cap which prevents contamination and loss during installation.

  • Color: Black

Performance & Reliability:

  • Watertightness: Tested at 6 kV for 1 minute under water.

  • Electrical Contact: Teeth penetrate insulation without conductor damage.

  • Mechanical Strength: Maintains cable integrity under load and vibration.

  • Environmental Resistance: Performs reliably in UV, rain, and temperature variations.

  • Maintenance-Free: Long service life with minimal degradation over time.

  • Safety: Live-line installation possible under non-load conditions.

Installation Guide

  1. Ensure the cables are within the specified conductor range.

  2. Insert the main and branch conductors into the connector grooves.

  3. Use a dielectric torque wrench to tighten the shear-head bolt (M8) to the rated 9 Nm torque.

  4. The head will shear off automatically when optimal contact is achieved.

  5. Ensure the PVC end cap is properly sealed to maintain waterproofing.

  6. No need to strip insulation or use additional sealing compounds.

Technical Parameters

Parameter Specification
Model TX-IPC-LVN-01
Conductor Range Main 6–25 mm² / Branch 6–25 mm²
Voltage Rating 0.6–1 kV
Tightening Torque 9 Nm
Bolt Size M8
Material PA66 Fiberglass Reinforced Thermoplastic
Contact Teeth Copper / Aluminium
Shear Head Zinc Alloy
Cap PVC
Color Black
Standard NFC 33 020, ANSI C119.5, EN 50483-4

Applications

  • Low-voltage overhead and underground power distribution

  • Street lighting connections

  • Residential and commercial electrical networks

  • Substation and grid transformation projects

  • Landscape and urban lighting systems

LVN Series Technical Comparison – LV Insulation Piercing Connectors

Model

Main Line (mm²)

Branch Line (mm²)

Voltage (kV)

Bolt Type

No. of Bolts

Body Material

Contact Teeth

End Cap

Applications / Notes

TX-IPC-LVN-01

6–25

1.5–16

0.6–1

Shear-head

1

PA66 Fiberglass Reinforced Thermoplastic

Copper / Aluminium / Bimetallic

PVC

Standard LV service lines, street lighting, single-tap connections

TX-IPC-LVN-02

25–95

25–95

0.6–1

Shear-head

1

Thermoplastic Fiberglass Reinforced

Copper / Aluminium / Bimetallic

PVC

Medium LV ABC cables, single-tap or standard branch connections

TX-IPC-LVN-03

35–70

35–70

0.6–1

Shear-head

1

Weather-resistant thermoplastic

Copper / Aluminium / Bimetallic

PVC

Single-tap LV ABC lines, street lighting, service connections

TX-IPC-LVN-04

35–70

35–70

0.6–1

Shear-head

2

Weather-resistant thermoplastic

Copper / Aluminium / Bimetallic

PVC

Multi-tap or high-reliability LV ABC lines, heavy-duty street lighting

Product Advantages – TX-IPC-LVN-01 LV Insulation Piercing Connector

Reliable Electrical Performance

  • Ensures stable, low-resistance electrical contact between insulated aluminium or copper conductors

  • Insulation-piercing teeth penetrate precisely without damaging the conductor

Fast & Safe Installation

  • No insulation stripping required, reducing installation time and labor

  • Shear-head bolt (M8) guarantees correct tightening torque automatically

  • Suitable for live-line installation under non-load conditions

Durable & Weather-Resistant Design

  • PA66 fiberglass-reinforced thermoplastic body provides high mechanical strength

  • Excellent resistance to UV radiation, aging, corrosion, rain, and temperature variations

  • Integrated PVC end cap prevents contamination during and after installation

Long-Term, Maintenance-Free Operation

  • Pre-filled waterproof grease ensures permanent sealing and corrosion protection

  • Maintains performance under vibration and mechanical load

  • Designed for long service life in outdoor LV networks

Standards Compliant & Utility Approved

  • Tested and compliant with EN 50483-4, NFC 33-020, ANSI C119.5

  • Suitable for utility, municipal, and residential LV applications

FAQs – TX-IPC-LVN-01 Low Voltage Cable Connector

1. What conductor sizes are supported?

The connector supports:

  • Main line: 6–25 mm²

  • Branch line: 1.5–16 mm²

2. Can it be used with both aluminium and copper conductors?

Yes. The connector is designed for aluminium, copper, and bimetallic conductors.

3. Is insulation stripping required?

No. The connector uses insulation piercing technology, eliminating the need for stripping or additional sealing compounds.

4. How is correct tightening ensured?

The shear-head bolt automatically breaks at 9 Nm, ensuring consistent pressure and reliable contact.

5. Is the connector waterproof?

Yes. It is tested at 6 kV for 1 minute under water, with waterproof grease and a sealed PVC end cap for long-term protection.

6. Can it be installed outdoors?

Yes. The connector is suitable for both indoor and outdoor installations, with high resistance to UV, moisture, and temperature changes.

7. What applications is it best suited for?

  • LV ABC service connections

  • Street lighting networks

  • Residential and commercial power distribution

  • Urban and landscape lighting systems

Our Services

  • Rich experience in ODM & OEM production

  • Excellent one-stop solution for telecom and power hardware

  • High-quality precision casting and forging capabilities

  • Factory-direct pricing with fast delivery

  • Strict quality control and inspection at every stage

  • Warm welcome to visit our factory for cooperation opportunities

About Us

Telexc is a high-tech enterprise specializing in the manufacturing of hardware equipment for the telecommunications and electric power sectors. With production and sales centers in Tianjin and Hebei, China, our products are successfully operating in over 30 countries and have been trusted in power systems for more than 20 years. We are an approved and certified supplier to major telecom companies worldwide and have earned excellent references from numerous utility departments. Our facilities are equipped with modern machinery, advanced testing equipment, and a skilled engineering team.

Telexc is certified under:

  • ISO 9001 (Quality Management)

  • ISO 14001 (Environmental Management)

  • ISO 45001 (Occupational Health & Safety)

With innovation, reliability, and customer satisfaction at our core, Telexc continues to lead the way in transmission and telecommunication line hardware manufacturing.

Why Choose Telexc

  • Superior Quality: Manufactured with precision to meet and exceed international performance and safety standards.

  • Reliable Performance: Engineered for long-term durability, consistent electrical contact, and maintenance-free operation.

  • Expert Support: Our technical team provides professional guidance to ensure correct selection and installation.

  • Global Delivery: Efficient worldwide logistics ensure fast, reliable shipment to your location.

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