Telexc Copper Lugs are precision-engineered terminals designed for superior electrical performance and durability. Made from 99.9% pure T2 copper, these seamless lugs ensure low-resistance, corrosion-resistant connections ideal for power distribution, industrial installations, and renewable energy systems. With optimized design and reliable performance, Telexc DT(G) Copper Lugs are perfect for critical electrical applications requiring long-term stability and efficiency.
Type of Terminals & Applications
| Type of Terminal | Application |
|---|---|
| Tubular Terminal Ends | Used for soldering or crimping applications with aluminium & copper conductors. IS, BS & DIN compliant. |
| Ring Tongue Terminal Ends | Used with control cables; stud hole sizes and shapes as per requirement. |
| Reducer Type Terminals | Recommended for fuse gears, ICTP switches, and watt meters. |
| Pin Type Terminal Ends | Used for termination in terminal blocks and control panel wiring. |
| Fork Type Terminal Ends | Designed for LV/MV switchgear, where fixing arrangements vary by manufacturer. |
| In-Line Connectors | Used for straight-through joints of copper or aluminium conductors. |
Product Range
International Standard Compliance
IEC 61238-1, Industry-standard electrical and mechanical requirements
Construction & Materials
Premium Copper Material:
TX Copper Lugs are manufactured from high-purity electrolytic copper (99.9%), ensuring excellent electrical conductivity and low resistance. This material selection guarantees superior performance under high-current applications.
Seamless Tube Design:
Each lug is produced using a one-piece seamless construction, eliminating weak points and providing uniform wall thickness. This ensures mechanical strength, reliability, and long-term connection stability.
Surface Treatments:
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Tin-Plated Option: Enhances corrosion resistance in harsh and outdoor environments.
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Acid-Treated Option: Improves surface durability and adhesion for additional protection.
Precision Manufacturing:
The TX series lugs undergo precision machining to maintain exact dimensions, clean edges, and optimized barrel design. This ensures proper conductor insertion, consistent crimping, and reliable electrical connections.
Thermal & Mechanical Performance:
The T2 copper material provides excellent heat dissipation and maintains connection integrity across a wide temperature range (-50°C to +150°C). It also offers high tensile strength and resistance to creep, reducing maintenance needs over time.
Installation Guide
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Select Correct Size: Match the DT(G) lug to the conductor cross-section.
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Prepare Conductor: Clean, strip, and ensure the conductor is damage-free.
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Insert Fully: Slide the conductor to the barrel’s end or inspection window.
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Crimp Properly: Use a compatible crimping tool and die; follow the recommended sequence.
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Securely Mount: Apply torque using calibrated tools according to the guidelines.
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Protect Connections: Use joint compounds or protective coverings in corrosive environments to prevent damage.
