Low Voltage Insulation Piercing Connector LVN Series 35–70 / 6–25 mm²

Low Voltage Insulation Piercing Connector LVN Series 35–70 / 6–25 mm²

Key Features:

  • Compatible with LV-ABC, service line, and street lighting systems

  • No insulation stripping required for main or tap conductors

  • Tough, UV-resistant thermoplastic body for outdoor durability

  • Shear-head bolt ensures precise torque and secure contact

  • Waterproof performance tested at 6 kV for 1 minute underwater

  • Live-line installation is safe when not under load

  • Pre-filled with sealing grease to prevent moisture and corrosion

  • Integrated end cap prevents loss of parts during installation

  • Complies with EN 50483-4, NFC 33-020, NFC 33-004 standards

Category:

The TX-IPC-LVN-02 LV ABC Insulation Piercing Connector is designed for dependable connections in low-voltage (LV) aerial bundled cable (ABC) systems. It provides safe and efficient branching between insulated aluminium or copper conductors without stripping insulation. Constructed from high-strength, weather-resistant thermoplastic, it ensures superior electrical contact, watertight performance, and long service life in harsh outdoor environments. Ideal for service line systems, street lighting, and building electrical networks.

Standard: NFC 33 020, ANSI C119.5, EN 50483-4

Construction & Materials:

  • Body: PA66 Fiberglass Reinforced Thermoplastic,  High-strength, UV-resistant thermoplastic for durability and insulation.

  • Teeth: Tinned copper alloy/ Copper/Aluminium Teeth for excellent conductivity and corrosion resistance.

  • Bolts: Hot-dip galvanized or stainless steel with Zinc Alloy Shear Head for torque control.

  • Sealant: Pre-filled waterproof grease ensures a watertight connection and corrosion protection.

  • End Cap: Integrated PVC Cap, which prevents contamination and loss during installation.

  • Color: Black

Performance & Reliability:

  • Watertightness: Tested at 6 kV for 1 minute under water.

  • Electrical Contact: Teeth penetrate insulation without conductor damage.

  • Mechanical Strength: Maintains cable integrity under load and vibration.

  • Environmental Resistance: Performs reliably in UV, rain, and temperature variations.

  • Maintenance-Free: Long service life with minimal degradation over time.

  • Safety: Live-line installation possible under non-load conditions.

Installation Guide:

  • Use a dielectric torque wrench for tightening.

  • Tighten shear-head bolts until heads break off to ensure correct torque.

  • Ensure proper seating and sealing before energizing.

  • No insulation stripping required, reducing installation time and risk of damage.

  • Suitable for energized mains if not under electrical load.

LV ABC Insulation Piercing Connector 35–70 / 6–25 mm² is designed for quick, reliable, and maintenance-free electrical connections in the LV distribution system

Technical Parameters:

Parameter Specification
Model TX-IPC-LVN-02
Main Line 35–70 mm²
Branch Line 6–25 mm²
Voltage Rating 0.6–1 kV
Waterproof Test 6 kV / 1 min underwater
Material Weather-resistant reinforced thermoplastic
Standard EN 50483-4, NFC 33-020, NFC 33-004

Applications:

  • Low-voltage power distribution networks

  • Residential service line connections

  • Street lighting and outdoor electrical systems

  • Building electrical systems

LVN Series Technical Comparison – LV Insulation Piercing Connectors

Model

Main Line (mm²)

Branch Line (mm²)

Voltage (kV)

Bolt Type

No. of Bolts

Body Material

Contact Teeth

End Cap

Applications / Notes

TX-IPC-LVN-01

6–25

1.5–16

0.6–1

Shear-head

1

PA66 Fiberglass Reinforced Thermoplastic

Copper / Aluminium / Bimetallic

PVC

Standard LV service lines, street lighting, single-tap connections

TX-IPC-LVN-02

25–95

25–95

0.6–1

Shear-head

1

Thermoplastic Fiberglass Reinforced

Copper / Aluminium / Bimetallic

PVC

Medium LV ABC cables, single-tap or standard branch connections

TX-IPC-LVN-03

35–70

35–70

0.6–1

Shear-head

1

Weather-resistant thermoplastic

Copper / Aluminium / Bimetallic

PVC

Single-tap LV ABC lines, street lighting, service connections

TX-IPC-LVN-04

35–70

35–70

0.6–1

Shear-head

2

Weather-resistant thermoplastic

Copper / Aluminium / Bimetallic

PVC

Multi-tap or high-reliability LV ABC lines, heavy-duty street lighting

Product Advantages – LVN Series

LV Insulation Piercing Connector (35–70 / 6–25 mm²)

Optimized LV Network Performance

  • Designed for 35–70 mm² main conductors with 6–25 mm² branch connections

  • Ideal for LV ABC service tapping and street lighting networks

Reliable & Stable Electrical Contact

  • Precision insulation-piercing teeth ensure low and consistent contact resistance

  • Teeth penetrate insulation without damaging conductors

  • Stable electrical performance after thermal and load cycling

Fast & Error-Free Installation

  • No insulation stripping required

  • The shear-head bolt ensures correct tightening torque automatically

  • Reduces installation time and minimizes human error

Durable & Weather-Resistant Design

  • High-strength weather-resistant thermoplastic body

  • Resistant to UV radiation, moisture, corrosion, and temperature variations

  • PVC end cap prevents contamination and moisture ingress

Watertight & Maintenance-Free

  • Pre-filled waterproof grease provides long-term sealing

  • Tested at 6 kV for 1 minute under water

  • Designed for maintenance-free service life

Safe & Utility-Approved Operation

  • Suitable for live-line installation under non-load conditions

  • Maintains cable integrity under mechanical stress and vibration

  • Compliant with EN 50483-4, NFC 33-020, ANSI C119.5

FAQs – LVN Series LV Insulation Piercing Connector

Conductor Range: Main 35–70 mm² / Branch 6–25 mm²

1. What is the conductor range of this connector?

The connector is designed for:

  • Main line: 35–70 mm²

  • Branch line: 6–25 mm²

This makes it suitable for medium-capacity LV ABC networks with service tapping.

2. Which conductor materials are compatible?

The connector can be used with:

  • Aluminium conductors

  • Copper conductors

  • Bimetallic conductors

3. Is insulation stripping required before installation?

No. The connector uses insulation piercing technology, allowing direct installation on insulated conductors without stripping.

4. How is the correct tightening torque ensured?

The connector is equipped with a shear-head bolt that automatically breaks when the optimal torque is reached, ensuring:

  • Uniform contact pressure

  • Reliable electrical connection

  • Reduced installation errors

5. Is the connector waterproof?

Yes. It features:

  • Pre-filled waterproof grease

  • Sealed end caps

  • Tested to 6 kV for 1 minute under water, ensuring long-term watertight performance.

6. Can it be used for outdoor installations?

Yes. The connector is designed for outdoor LV distribution systems and is resistant to:

  • UV radiation

  • Rain and humidity

  • Temperature variations

  • Corrosion and aging

7. Is the connector suitable for live-line installation?

Yes. Installation can be performed on energized conductors under non-load conditions, following standard safety procedures.

8. What are the typical applications?

  • LV ABC main-to-service line connections

  • Street lighting systems

  • Residential and commercial power distribution

  • Urban and rural LV networks

9. Does the connector require maintenance after installation?

No. The connector is maintenance-free, designed for long service life without retightening or inspection.

Our Services

  • Rich experience in ODM & OEM production

  • Excellent one-stop solution for telecom and power hardware

  • High-quality precision casting and forging capabilities

  • Factory-direct pricing with fast delivery

  • Strict quality control and inspection at every stage

  • Warm welcome to visit our factory for cooperation opportunities

About Us

Telexc is a high-tech enterprise specializing in the manufacturing of hardware equipment for the telecommunications and electric power sectors. With production and sales centers in Tianjin and Hebei, China, our products are successfully operating in over 30 countries and have been trusted in power systems for more than 20 years. We are an approved and certified supplier to major telecom companies worldwide and have earned excellent references from numerous utility departments. Our facilities are equipped with modern machinery, advanced testing equipment, and a skilled engineering team.

Telexc is certified under:

  • ISO 9001 (Quality Management)

  • ISO 14001 (Environmental Management)

  • ISO 45001 (Occupational Health & Safety)

With innovation, reliability, and customer satisfaction at our core, Telexc continues to lead the way in transmission and telecommunication line hardware manufacturing.

Why Choose Telexc

  • Superior Quality: Manufactured with precision to meet and exceed international performance and safety standards.

  • Reliable Performance: Engineered for long-term durability, consistent electrical contact, and maintenance-free operation.

  • Expert Support: Our technical team provides professional guidance to ensure correct selection and installation.

  • Global Delivery: Efficient worldwide logistics ensure fast, reliable shipment to your location.

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