Bimetallic Compression Lugs are designed for applications where aluminum conductors must be terminated onto copper bus bars or copper contact points. When aluminum and copper come into direct contact using standard lugs, galvanic corrosion may occur. Telexc bimetallic lugs eliminate this risk by providing a stable and corrosion-resistant transition between dissimilar metals.
Each lug features an aluminum barrel friction-welded to a copper palm, ensuring optimal electrical conductivity, mechanical strength, and long-term durability. These lugs are widely used in low and medium-voltage systems, renewable energy installations, switchgear, and control panels where reliability and safety are critical.
International Standard Compliance
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IEC 61238-1 Class A – Electrical and mechanical performance
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NFC 20-130 – Low voltage connectors
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NFC 63-061 Class A – Compression connectors
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RoHS Compliant
Construction & Materials
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Barrel Material: High-purity aluminum
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Palm Material: Electrolytic copper
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Joining Technology: Friction welding for permanent bonding
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Design Type: Tubular compression barrel with copper palm
Inspection & Testing
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Visual inspection
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Dimensional and weight verification
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Conductor fit assessment
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Heat cycling test
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Mechanical pull-out strength test
Installation Guide
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Select the correct TX bimetallic compression lug based on conductor size.
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Strip insulation carefully without damaging the conductor strands.
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Insert the aluminum conductor fully into the barrel.
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Crimp using deep stepped indentation compression tools.
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Bolt the copper palm securely to the copper bus bar.
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Inspect the crimp and joint visually before energizing.
