2-Piece Service Connector with Spacer Bar (Heavy Duty Mechanical Connector)

Key Features

  • Heavy-Duty 2-Piece Design
    Ensures strong mechanical grip for high-load applications.
  • Integrated Spacer Bar
    Separates conductors for stable alignment and longer contact length.
  • High-Conductivity Aluminum Alloy
    Provides efficient current transfer with low resistance loss.
  • Swivel Bolt Mechanism
    Peened bolt design allows easy installation and adjustment.
  • Dissimilar Metal Compatibility
    Suitable for copper, aluminum, AAC, and ACSR conductors.

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2-Piece Service Connector (Mechanical Type) is a high-performance utility-grade connector designed for secure and efficient joining of dissimilar conductors in overhead power distribution systems. It is widely used for connecting copper, aluminum, AAC, and ACSR conductors where strong mechanical grip and stable electrical continuity are required under varying field conditions.

Engineered with a precision-cast aluminum alloy body, the connector delivers excellent mechanical strength while maintaining high electrical conductivity. It is optimized to withstand thermal expansion, mechanical vibration, and environmental stress, making it suitable for long-term outdoor installation in transmission and distribution networks.

The integrated spacer bar plays a critical role in maintaining proper separation between run and tap conductors. This ensures uniform pressure distribution, extended contact surface, and reduced localized heating, resulting in improved electrical efficiency and connection stability over time.

Its advanced 2-piece construction with a peened bolt swivel mechanism allows smooth adjustment during installation, reducing field effort and ensuring accurate alignment even in difficult installation environments. This feature enhances installation speed and improves consistency across large-scale utility projects.

Built for demanding applications, this connector provides reliable performance in heavy-load electrical systems, ensuring safe current transfer, reduced resistance loss, and long service life in both industrial and utility-grade power networks.

International Standard Compliance

  • Designed in accordance with IEC power connector standards
  • Compliant with utility-grade transmission and distribution requirements
  • Suitable for dissimilar metal connection applications
  • Manufactured under strict quality assurance processes

Construction & Materials

  • Body Material: High-strength aluminum alloy
  • Spacer Bar: Thick aluminum alloy separator
  • Hardware: Corrosion-resistant steel components
  • Design: 2-piece mechanical clamp structure
  • Finish: Anti-oxidation surface treatment

Installation Guide

  1. Prepare Conductors: Clean and align run and tap conductors.
  2. Position Connector: Place conductors into clamp grooves properly.
  3. Insert Spacer Bar: Ensure correct separation between conductors.
  4. Tighten Bolts: Apply recommended torque using wrench tool.
  5. Final Check: Verify secure grip and proper alignment.

Technical Parameters

Parameter Specification
Model No. TX-03
Product Type 2-Piece OKLIP Service Connector
Material High-strength Aluminum Alloy
Design Mechanical Spacer Type Connector
Run Conductor (Cu/Al/AAC) 400 – 500 kcmil
Tap Conductor (Cu) #5 Str – 500 kcmil
Run Conductor (ACSR/AL) 336.4 – 397.5 kcmil
Tap Conductor (ACSR/AL) #4 AWG – 500 kcmil
Dimensions (L×W×H) 2.28” × 2.62” × 3.61”
Application Dissimilar metal connections

Applications

Overhead Power Distribution

Used for connecting different conductor types in transmission lines.
Ensures stable and efficient electrical flow.

Substation Connections

Ideal for heavy-duty feeder and busbar connections.
Provides strong mechanical stability.

Industrial Electrical Systems

Suitable for high-load industrial wiring networks.
Handles vibration and thermal stress effectively.

Utility Network Expansion

Used in upgrading and extending power distribution systems.
Supports mixed conductor configurations.

Dissimilar Metal Connections

Connects copper, aluminum, AAC, and ACSR safely.
Prevents corrosion and improves reliability.

Product Advantages

Strong Mechanical Performance

Heavy-duty design ensures secure conductor grip.
Performs reliably under high electrical loads.

Efficient Electrical Conductivity

Aluminum alloy ensures low resistance connections.
Reduces energy loss in distribution systems.

Wide Conductor Compatibility

Supports multiple conductor types and sizes.
Reduces need for different connector models.

Easy Installation System

Swivel bolt design simplifies field installation.
Saves time and reduces labor effort.

Long Service Life

Corrosion-resistant materials ensure durability.
Suitable for long-term outdoor use.

FAQs

1. What is this connector used for?
It is used for joining copper, aluminum, AAC, and ACSR conductors.

2. Is it suitable for dissimilar metals?
Yes, it is designed for safe dissimilar metal connections.

3. What is the conductor range?
It supports 400–500 kcmil and 336.4–397.5 kcmil ranges.

4. What material is it made of?
It is made of high-strength aluminum alloy.

5. Does it require special tools?
No, standard wrench tools are sufficient for installation.

6. What is the function of spacer bar?
It separates conductors and improves contact stability.

7. Is it suitable for outdoor use?
Yes, it is corrosion-resistant and weather durable.

8. Does it support vibration environments?
Yes, it is designed for stable performance under vibration.

Why Choose Telexc

Precision Manufacturing

High-quality production ensures consistent performance.
Reliable for critical power applications.

Industry Expertise

Experienced supplier for utility and industrial sectors.
Proven performance in global projects.

Premium Material Selection

Uses high-grade aluminum alloy and hardware.
Ensures strength and conductivity.

Cost-Effective Solution

Optimized design reduces installation costs.
Ideal for large infrastructure projects.

Global Supply Network

Efficient production and export capability.
Ensures timely project delivery worldwide.